Case Study - Pacific Flavours & Ingredients
Aug 21, 2025

Case Study: Pacific Flavours & Ingredients (New Zealand)
Snapshot
- Pacific Flavours manages over 30 new product development (NPD) projects per month across powder, beverage, and functional food categories
- Projects frequently involve late-stage changes, niche ingredient sourcing, and complex compliance requirements
- Prior to Olif, the team faced constant delays due to supplier validation, unclear briefs, and rework
- With Olif, Pacific streamlined formulation, improved compliance accuracy, and reduced turnaround time through automation and knowledge reuse
Real Projects, Real Challenges (Anonymised for Confidentiality)
Pacific Flavours juggles a high volume of customer-driven NPD. The examples below are based on actual project experiences, with identifying details anonymised to protect client confidentiality.
One week the team is stabilising an oat soft serve, only to pivot mid-stream to a shelf-stable powder. The next, a hydration sachet needs precise caffeine dosing and ends up bitter. In another, the sugar-free requirement comes in after the sample is already made. These are not edge cases. They are the norm.
The complexity compounds:
- Rare ingredient requests trigger long supplier searches and compliance checks
- Briefs evolve or lack critical specs, causing rounds of rework
- Manual FSANZ reviews slow down every project
- Setup and cleanup eat into formulation time
The Olif Fix: Smarter NPD from Brief to Batch
Smart Ingredient Sourcing and Management: Before vs After Olif
Before Olif | With Olif |
Projects routinely stalled when customers requested ingredients not in stock — triggering manual searches, supplier vetting, and compliance checks | • Looks at the customer’s inventory when creating recipes. |
Brief Clarity and Version Control: Before vs After Olif
Before Olif | With Olif |
Briefs often lacked key specs or changed midstream, causing teams to remake samples from scratch | • Structured brief builder prompts for essential inputs like sugar-free, allergen info, and marketing claims |
FSANZ Auto-Regulatory Assistant: Before vs After Olif
Before Olif | With Olif |
Each FSANZ review had to be done manually — time-consuming and error-prone, especially with unfamiliar categories | • Automatically flags regulatory issues based on product type |
Functional Formulation Engine: Before vs After Olif
Before Olif | With Olif |
Getting exact functional doses (e.g. 75 mg caffeine per serve) required spreadsheets, calculator work, and rounds of sensory correction | Highlights sensory risks (such as bitterness from high caffeine) |
Development Time Optimiser: Before vs After Olif
Before Olif | With Olif |
Project delays stacked up from unclear goals, remade samples, and repeated machine prep and cleanup | • Real-time dashboard flags blockers (waiting on sample, brief updated) |
Client Result: Pacific Flavours
Challenge | What Changed with Olif |
Manual chaos across formulation, compliance, and version control | • Prebuilt formulation templates support rapid testing |
Impact: Each NPD project now runs on a streamlined, AI-assisted workflow that improves speed, transparency, and repeatability.
Built on AWS: Modular, Scalable Architecture
AWS Service | Role in Olif |
API Gateway | Secure API access between frontend and backend functions |
Lambda | Executes tasks such as formulation logic, ingredient matching, and FSANZ checks |
Amazon Bedrock | Powers brief interpretation, substitution suggestions, and summary generation |
MongoDB Atlas | Stores flavour assets, formulations, and project history |
Amazon S3 | Stores generated documentation and ingredient metadata |
Step Functions | Orchestrates end-to-end NPD workflows |
SageMaker (optional) | Predicts sensory outcomes and optimises dosage based on prior data |


The Olif Advantage: From One-Off Fixes to Scalable Wins
Challenge Area | The Olif Advantage |
R&D Timelines | Faster execution with fewer delays |
Ingredient Management | Streamlined sourcing and asset reuse |
Briefing Process | Clarity and version control across projects |
Regulatory Compliance | Automated checks reduce errors and review time |
Knowledge Sharing | Centralised insights that reduce rework and improve consistency |
Olif helps the Pacific Flavours team launch smarter, move faster, and deliver consistently high-quality products across a growing portfolio of customers.

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